How to Replace 2020-2024 Tesla Model Y Fender

Looking to replace the fender on your Tesla Model Y? Whether it’s the driver or passenger side, this step-by-step guide has you covered. From safely removing the trim, clips, and bolts to reinstalling a pre-painted fender, this walkthrough shows exactly how to get the job done , no guesswork, no fluff.

This process was done on a real Model Y at the ReveMoto shop, where a customer brought in their vehicle for a full fender swap using one of our color-matched, ready-to-install panels. If you're repairing damage or upgrading the look of your Tesla, this install guide will walk you through every part of the fender replacement process, clearly and confidently.

Tools Needed:

• 10mm socket and ratchet

• Flathead screwdriver (for clips and tabs)

• Plastic trim removal tool (helps avoid scratching panels)

• Panel clip pliers or removal tool

• T40 Torx bit (may not always be needed, but good to have)

• Extension bar for reaching deeper bolts

• Work light (helpful for visibility in the frunk and wheel well)

• Microfiber towel or mat (optional, to protect paint and parts while working)

Step by Step Guide:

1. Start by removing the push pin near the fender trim using a panel removal tool or a flathead screwdriver.

2. Pull off the fender trim piece carefully; it should come off easily as it’s held in place by clips.

3. Locate the 10mm bolt underneath the fender trim piece and remove it using a socket wrench.

4. Slightly pull back the front bumper to reveal a hidden 10mm bolt near the wheel well and remove that bolt.

5. Continue to remove any other visible 10mm bolts behind the bumper in the same area.

6. Use a plastic tool to gently pry off the side marker light from the fender.

7. Disconnect the side marker by pressing the clips and pulling the plug free.

8. Move to the lower section of the fender and remove the 10mm bolt located near the mud flap.

9. Detach the mud flap by using a flathead screwdriver or trim tool to remove the plastic push clip located on the inner edge of the mud flap behind the front tire.

10. Behind the mud flap area, locate and remove two more 10mm bolts hidden under the door trim.

11. Open the driver’s door and locate a 10mm bolt in the door hinge area, then remove it.

12. Pop open the hood and remove the plastic trim cover above the front trunk (frunk) area.

13. Locate a push pin near the windshield washer reservoir under the frunk cover and remove it using a ratchet and socket.

14. Use a ratchet and socket to remove the 10mm bolts securing the front trunk liner, starting with the one near the right edge.

15. Use the ratchet and socket to remove the two 10mm bolts securing the front trunk liner—one near the right edge and the other on the left side near the latch area.

16. Remove the front trunk liner by lifting it upward and out of the frunk to reveal the fasteners and mounting points underneath.

17. Remove the two 10mm bolts along the upper frame rail under the frunk liner where the fender is secured.

18. Locate another two 10mm bolts along the top edge of the fender near the cowl and remove them.

19. Use a plastic tool to carefully pull back the front bumper and pop off the plastic clip that connects the bumper to the fender.

20. Gently pull off the fender from the vehicle, being careful not to damage or yank any wiring attached.

21. On the old fender, remove the two headlight mounting brackets by taking out the 10mm bolts holding them in place.

22. Pry off the small plastic tab attached to the front of the fender using a flathead screwdriver or trim tool; it's held in place by back clips and may require light pressure to release.

23. Use a 10mm socket to remove the bolt securing the bumper support bracket at the front edge of the fender, then gently wiggle and slide the bracket out of place.

24. Remove the black plastic mounting clips from the top of the fender by pressing down on the back locking tab, then sliding the clip outward to release it from the fender.

25. Detach the final lower clip from the fender by pressing down on the locking tab and releasing it.

26. Insert the black plastic mounting clips along the top of the fender by sliding and snapping them into the metal slots.

27. Install the bumper support bracket to the new fender using the 10mm socket and ensure it’s properly aligned.

28. Reinstall the two headlight mounting brackets onto the new fender using the original 10mm bolts.

29. Reattach the small plastic tab to the front of the fender by snapping the back clips into place.

30. Reinstall the lower clip by pressing it into position until it locks.

31. Position the new pre-painted fender from ReveMoto by placing it over the wiring harness and aligning it with the body structure.

32. Secure the fender temporarily by loosely threading in one of the top bolts to hold it in place.

33. Make sure the front edge of the fender fits properly underneath the headlight assembly.

34. Align the prong at the back of the headlight with the corresponding slot in the fender.

35. Reinstall the headlight and secure it using the black side bolt and white upper bolt near the frunk.

36. Reinstall the lower 10mm bolts near the wheel well and bumper to secure the fender base.

37. Check the hood and fender alignment before tightening all bolts completely.

38. Once satisfied with the fitment, go ahead and tighten all the fender mounting bolts securely, including reinstalling the mud flap using its original clips and bolts.

39. Reinstall the bumper by pushing it into place and securing the bolts underneath.

40. Reinstall the 10mm bolt underneath the fender trim piece that was removed in Step 3 to secure the fender in place.

41. Reinstall the side marker light by connecting the plug and snapping the light back into place on the fender.

42. Reinstall the 10mm bolt in the door hinge area that was removed in Step 11 to secure the inner fender edge.

43. Reattach the wheel arch molding by aligning it with the holes and pressing it firmly along the fender until all clips are secured.

44. Reinstall the front trunk liner by lowering it into the frunk and pressing it down evenly until it is fully seated.

45. Secure the trunk liner by reinstalling the two 10mm bolts on each side of the latch area, along with the two bolts at the bottom of the frunk using a ratchet and socket.

46. Reinstall the plastic trim cover above the frunk area and close the hood to complete the installation.

The full video is right below and it walks through the entire fender replacement step by step. From popping off trim to lining everything back up, it’s all there. Sometimes it’s easier to follow along when you can actually see it being done, so definitely give it a watch if you're about to tackle this install yourself.